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15 May 2009Repair is a term that encompasses many different things. If a machine is not working properly, and you make it work properly; that is a repair. In the vast majority of cases especially when a machine has been properly maintained, most repairs are completed without replacing any parts.
In a sense, it is just a matter of words. A customer might think a quick fix is better than a complete job. It might save dollars. However, if we forget about words like cleaning, servicing, and adjusting and just call it all repair; the customer gets what they really want. The technician stops mixing words.
So what causes an embroidery machine, serger, or other sewing machine to stop working properly? Number one problem is gunk. Inside the machine debris collects full of lint, dust, dried out lubricants, and gummy materials. Unless these are removed, the machine is not really fixed, even if it works better for a little while.
During the initial set up of the repair; the inspection and sewing test revealed subtle even obvious clues about the performance of the machine. Follow these clues to uncover the underlying problems. When the covers are removed, zero in on the causes. Look for wear. Notice breakage. Identify burn spots.
You will discover that usually no parts have to actually be replaced. When they do, however, just fix what is broke. Belts, gears, and circuit boards are the most common items. This last one is a bit less mechanical, but can usually be done quite easily.
Circuit boards and electrical components are often a bit threatening to the novice technician. They require a bit more caution than a mechanical fix. First, be sure to unplug the power cord before working on the electronics of a machine. Indeed, always unplug the machine before removing covers.
Careful inspection of electrical, electronic, and computer parts is essential. Look for burn spots, misconnections, pinched or twisted wires. Often a little wiggle or press down on a loose connection is all that is really needed.
Double check all the connections are solid and true. Sometimes they can be deceptively disconnected. Often a firm press can fix a problem. Sometimes a touch of solder can repair a loose connection. Even a piece of electrical tape can be useful to protect delicate wiring.
Protect yourself and your electronic parts from static electricity. This is easily accomplished by using a static free mat in your shop. You may even use a wristband device to increase your protection against a tragic discharge of static electricity.
Special tools are needed when working on electronics. Your sewing machine manufacturer may recommend specific tools for this purpose. Otherwise they may obtained through a variety of electronics suppliers. Be sure to use non-metallic screw drives where appropriate.
In many cases, the manufacturer has wisely used a plug n play system in their design. This makes it easy. All you have to do is unscrew a few screws and remove the board in question.
If you are attempting to diagnose a problem, feel free to contact the manufacturers tech line or a local dealer specializing in your brand.
Remove the S-Print, or other circuit board. Then replace it with a new one. If your machine is under warranty, make sure you have warranty support or have an authorized dealer service technician actually make the repair. Otherwise, this is a repair you can easily accomplish with just a little guidance and support.